Industrial Recycling Solutions

Waste Tyre Rubber Recycling Machine Production Line

Transform end-of-life tyres into valuable rubber granules, crumb rubber, steel wire & textile fiber. High-efficiency production lines for sustainable recycling businesses.

≥99% Rubber Recovery Rate
500–5000 kg/hour Capacity
New & Pre-owned Available
Why Choose Us

Key Advantages

Our waste tyre recycling production lines deliver superior performance, efficiency, and reliability for sustainable rubber processing.

High Recovery Rate

≥99% rubber and ≥98% steel recovery with stable, consistent output quality.

Multiple End Products

Produce rubber granules, powder, steel wire, and textile fiber from a single line.

Low Operating Cost

Energy-efficient motors and optimized processes reduce operational expenses.

Modular Design

Easily upgrade capacity with modular components as your business grows.

Eco-Friendly

Built-in dust collection and noise control for environmental compliance.

Multi-Tyre Compatible

Process car, truck, bus, and OTR tyres (model dependent).

How It Works

Production Line Process Flow

From waste tyres to valuable raw materials in 8 streamlined stages.

1

Bead Cutting

Remove steel bead from tyres

2

Primary Shredding

Cut tyres into 50-100mm chips

3

Secondary Crushing

Reduce chips to smaller pieces

4

Fine Grinding

Form rubber granules or powder

5

Magnetic Separation

Remove steel wire efficiently

6

Fiber Separation

Extract textile fiber

7

Dust Collection

Clean & safe operation

8

Finished Output

Rubber, steel & fiber products

Visual Tour

Product Gallery

Explore our waste tyre recycling machinery and end products.

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Tyre Shredder

Heavy-duty primary shredder for processing whole tyres

Technical Details

Technical Specifications

Final specifications depend on plant capacity and tyre type. Contact us for customized solutions.

General Specifications

ParameterSpecification
Processing TypeDry / Semi-wet
Raw MaterialCar, truck, bus tyres
Plant Capacity500 – 5000 kg/hour
Rubber Recovery Rate≥ 99%
Steel Recovery Rate≥ 98%
Operation ModeAutomatic / Semi-automatic
Control SystemPLC + HMI / Electrical panel

Rubber Output Sizes

ProductSize Range
Rubber Chips10 – 50 mm
Rubber Granules1 – 5 mm
Rubber Powder (Crumb)10 – 40 mesh

Power & Electrical

Installed Power90 – 350 kW
Voltage380–415V
Frequency50 Hz
Phase3 Phase
Energy EfficiencyHigh-efficiency motors

Mechanical & Environmental

Separation MethodMagnetic + air fiber separation
Dust ControlCyclone + bag filter
Noise Level≤ 85 dB
Water RequirementNil / Minimal
InstallationFloor-mounted
OperationContinuous industrial duty
End Uses

Applications

Recycled rubber products serve diverse industries with high-value applications.

Rubber Tiles & Mats

Flooring solutions for gyms, playgrounds, and industrial spaces.

Sports Flooring

Synthetic turf infill and playground safety surfacing.

Modified Asphalt

Road construction with rubberized asphalt for durability.

Rubber Compounds

Raw material for moulded products and manufacturing.

Industrial Applications

Shock pads, insulation, and vibration dampening.

Eco Products

Sustainable products supporting circular economy goals.

Pre-Owned Lines

Secondhand Quality Assurance

For pre-owned waste tyre recycling lines, SASA IMPEX provides comprehensive inspection and quality verification.

Shredder blade wear inspection
Bearing, motor & gearbox testing
Magnetic separator efficiency check
Dust collector performance verification
Live test-run video before dispatch
Optional refurbishment, repainting & rewiring
Support

Installation & After-Sales

Complete support from packing to commissioning, ensuring smooth operation of your recycling production line.

Export-grade packing for container shipment
Electrical conversion to Indian standards (415V, 50Hz)
Installation & commissioning assistance
Operator training & preventive maintenance documentation

Ready to Start Your Recycling Business?

Contact SASA IMPEX today for quotations on new and pre-owned waste tyre recycling production lines. We provide inspection support, customization, and India-ready solutions.

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